DESIGN AND ANALYSIS OF METALLIC KANBAN CLIP AT TOYOTA KIRLOSKAR MOTORS

Darshan Sharanappa.ballari, Praveen M.P

Abstract: A well-defined and Systematic methodology is essential for to eliminate the problem for recoding the punched frame number data at chassis assembly area, which in turn has considerable influence on the correct confirmation of punched frame number data. Metallic kanban clip us the type of jig used for clipping the E-kanban Card to the frame as after completion of the frame umber punching for Innova Vehicle in frame number punching area at Toyota Kirloskar Motors. The equipment is used for the clipping purpose and jig will go under several processes like spot welding, Robot welding and PTED(ED-Coating) with the E-kanban card. In this paper the Pokayoke design and development is done in the Kaizen area at Toyota Kirloskar Motors to eliminate the loosing of punched frame number data for Innova Vehicle.  

Keywords: Poka-yoke, Spot Welding, Robot Welding, Kaizen, PTED area, E-kanban card.

Title: DESIGN AND ANALYSIS OF METALLIC KANBAN CLIP AT TOYOTA KIRLOSKAR MOTORS

Author: Darshan Sharanappa.ballari, Praveen M.P

International Journal of Mechanical and Industrial Technology

ISSN 2348-7593 (Online)

Research Publish Journals

Vol. 2, Issue 1, April 2014 - September 2014

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DESIGN AND ANALYSIS OF METALLIC KANBAN CLIP AT TOYOTA KIRLOSKAR MOTORS by Darshan Sharanappa.ballari, Praveen M.P